Any Shape You Need, Cut to Precision
Our professional foam-cutting equipment handles four standard shapes — and for more complex cuts, just contact us.
Rectangle
The most common shape — sofas, benches, chair pads
Circle
Round cushions for ottomans, seats, and décor
T-Shape
L-shaped sectionals and furniture with arm cutouts
L-Shape
Corner sections and angled furniture pieces
Need a custom shape not listed here? Contact us and we'll work with you directly.
Two Premium Foams. Every Application Covered.
We only stock professional-grade foam — no cheap filler that goes flat in months.
How to Order Foam Cut to Size
- Step 1
Measure Your Space
Grab a tape measure and note your exact dimensions — length, width, and thickness. For replacement foam, remove the old piece from its cover and measure it flat. Round to the nearest 1/4 inch.
- Step 2
Configure Online in Minutes
Choose your foam type, select your shape, and type in your measurements. Our configurator shows real-time pricing as you go. Add to cart when you're ready.
- Step 3
We Precision-Cut Your Order
Our team cuts your foam to your exact specifications within 2–5 business days. Every piece is custom — no stock sizes, no compromises.
- Step 4
Delivered to Your Door
Your foam is carefully packaged (often vacuum-compressed to fit easily through doorways) and shipped with tracking. Free shipping on orders over $199.
About Our Foam Cut-to-Size Service
Why Buy Foam Cut to Size Online?
Finding the right foam at a local foam store near you can be hit or miss — limited selection, pre-cut sizes that don't quite fit, and long wait times for custom orders. Ordering foam cut to size online gives you more options, better pricing, and the convenience of delivery straight to your door. Our online configurator lets you specify any dimensions and see pricing instantly.
Same-Quality Foam, Easier Ordering
We use the same professional-grade foam that upholsterers and furniture manufacturers use. The difference is that we've built a simple online ordering system so you don't need to visit a foam warehouse or upholstery supply store. Configure, order, and receive — it's that simple.
Foam Cut to Size for Any Project
Whether you need sofa cushion foam cut to size, chair seat pads, window seat cushions, outdoor furniture foam, boat seat replacements, or RV dinette cushions — our service covers every application. We've cut foam for thousands of projects, from single dining chair pads to full sectional sets.
High Density Foam Cut to Size
Our indoor HR foam at 2.8 lb density is what professional upholsterers call high-density for furniture use. This matters because higher-density foam holds its shape longer. Budget foam at 1.5–2 lb density compresses and stays flat within months. Our 2.8 lb high-resiliency foam will still feel great years after you install it.
What Customers Say
"Ordered foam cut to size for my mid-century sofa and it fit perfectly. The foam is exactly as described — firm but comfortable. Took under a minute to configure online."
Sarah M.
"I needed a very specific T-shape cut for my sectional. Measured everything, entered the dimensions, and the foam arrived cut perfectly. Way easier than I expected."
Marcus T.
"My window seat cushion was an unusual size and I could not find anything at a store. CushionFoamz cut it exactly right and it arrived fast. Love it."
Jennifer K.
Foam Cut to Size — Common Questions
Can you cut foam to any size?
Yes — we cut foam to virtually any size and shape you need. Our precision cutting equipment handles rectangles, circles, T-shapes, and L-shapes with dimensions from a few inches up to large pieces for sectional sofas or custom bench seating. All cuts are accurate to within 1/4 inch.
How accurate is your foam cutting?
We cut to 1/4-inch precision. Our professional foam cutting equipment is calibrated to ensure consistent, accurate cuts every time. For best results, provide your measurements to the nearest 1/4 inch.
How long does it take to cut and ship foam?
Most orders are custom-cut and shipped within 2-5 business days. After shipping, standard delivery typically adds 3-7 business days depending on your location. Expedited shipping options are available at checkout.
What foam types can be cut to size?
We offer two premium foam types cut to size: our 2.8 lb high-resiliency (HR) indoor foam, perfect for sofas, chairs, and upholstery, and our Dry Fast reticulated outdoor/marine foam for patio furniture, boat seats, and any weather-exposed application. Both are CertiPUR-US certified.
Is there a minimum order for foam cut to size?
Our minimum order is $15 per cushion piece. There is no minimum quantity — we are happy to cut a single piece of foam for you. Orders over $199 ship free.
Do you cut foam to size for sofa cushions?
Absolutely — sofa cushion replacement is one of the most popular uses for our foam-cut-to-size service. Simply measure your existing cushion or the inside of your cushion cover, enter the dimensions in our configurator, and we'll cut your replacement foam precisely.